Hawk-industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 121 to Manual do Utilizador

Consulte online ou descarregue Manual do Utilizador para Maquinaria especial Hawk-industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 121 to. Hawk Industries Hawkjaw Sr. Manual 100K-2GSR Serial Numbers 121 to 140 User Manual Manual do Utilizador

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Resumo do Conteúdo

Página 1 - M100K Serial # 200

HAWKJAWOPERATION, MAINTENANCEANDSERVICE MANUAL100K-2GSR Serial # -141M100K Serial # 200-HAWK INDUSTRIES, INC.1245 East 23rd StreetSignal Hill, CA 9075

Página 2 - Introduction

Installation 9HawkJaw LocationHawkJaw LocationHanging Cable LocationHanging Cable Location1. Anchor the hanging cable

Página 3 - Table of Contents

Drawings 99 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 25710-SR Case Assembly,

Página 4

100 Drawings100K-2GSR Pipe Stop Assembly100K-2GSR Pipe Stop Assembly

Página 5

Drawings 101 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 25710-SR Case Assembly,

Página 6

102 Drawings100K-2GSR Hydraulic Connections100K-2GSR Hydraulic Connections

Página 7 - Warranty

Drawings 1031 1 100K-2GSR Main Manifold Assembly (J1A-A)2 1 HOS-12_-10FJICx-10FJICx35.00lg. Hose TCR Torque Cyl. Rod3 1 HOS-132G_-10FJICx-10FJICx 110

Página 8 - Specification Sheet

104 Drawings100K-2GSR Spin Manifold Assembly

Página 9 - Ordering Instructions

Drawings 105100K-2GSR Spin Manifold AssemblyITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 H38 Spin Manifold2 1 H35 Sequence Valve V23 1 H34 Check Valve

Página 10 - Hanging Cable Location

106 Drawings100K-2GSR Raise/Lower Cylinder Assembly100K-2GSR Raise/Lower Cylinder Assembly

Página 11 - Hanging Cable Requirements

Drawings 107 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 2572-9 Barrel, Raise Lo

Página 12 - Hydraulic Requirements

108 Drawings100K-2GSR Main Manifold Assembly

Página 13 - Air Requirements

Hanging Cable RequirementsHanging Cable Requirements1. 5/8" diameter steel cable.2. Appropriate hanging cable hardware for5/8" diameter ste

Página 14 - Raise/Lower Cylinder Hook-Up

Drawings 109100K-2GSR Main Manifold AssemblyITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 J1A Main Manifold2 6 H6 Flow Control Sandwich Assembly3 14 A25

Página 15 - Winch Hook-Up

110 Drawings100K-2GSR Main Manifold Air Connections100K-2GSR Main Manifold Air Connections

Página 16

Drawings 111100K-2GSR Main Manifold Air Connections100K-2GSR Main Manifold Air Connections DUPLICATE PORT DESCRIPTION COLOR

Página 17

112 Drawings100K-2GSR Left Control Handle Air Connections100K-2GSR Left Control Handle Air Connections

Página 18 - Start-Up Procedure

Drawings 113 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A15 Air Manifold2 16 A40-5 Red

Página 19 - Adjust for Make Up

114 Drawings100K-2GSR Right Control Handle Air Connections100K-2GSR Right Control Handle Air Connections

Página 20

Drawings 115100K-2GSR Right Control Handle Air Connections100K-2GSR Right Control Handle Air Connections ITEM NO. QUANTITY P

Página 21 - Position for Make Up

116 Drawings100K-2GSR Torque Cylinder Assembly100K-2GSR Torque Cylinder Assembly

Página 22 - Position for Make Up (cont.)

Drawings 117 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS100K-2GSR Torque Cylinder A

Página 23 - Setting Make Up Torque

118 Drawings100K-2GSR Left Control Tube Assy Air Conn100K-2GSR Left Control Tube Assy Air Conn

Página 24 - Make UpMake Up

1. Pressure compensated pump set topressure compensate at 2500 psi.2. Minimum volume of 20 gpm. 35 gpm fortop performance.3. 1" minimum Pressure

Página 25 - Low Torque Warning Test

Drawings 119 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A11-1LCH Multiplex Connector As

Página 26 - Adjust for Break Out

120 Drawings100K-2GSR Right Control Tube Assy Air Conn100K-2GSR Right Control Tube Assy Air Conn

Página 27

Drawings 121 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 A11-RT_Right Control Tube Assem

Página 28 - Position for Break Out

122 Drawings25726 Chain Oiler Assembly25726 Chain Oiler Assembly

Página 29

Drawings 123 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS3 1 2083-4-45 1-4 NPT ADAPTER4 1 11

Página 30 - Break Out

124 Drawings20209-BOT Heel Die Holder Assembly, Bottom

Página 31 - Wrench Maintenance

Drawings 12520209-BOT Heel Die Holder Assembly, BottomITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 810703_1.2 Lock W

Página 32

126 Drawings20209-MID Heel Die Holder Assembly, Middle

Página 33

Drawings 12720209-MID Heel Die Holder Assembly, MiddleITEM QTY. PART NO./DESCRIPTIO N COMMENTS1 1 20192-1B Die Holder, Heel Side2 1 20210 Roller Asse

Página 34

128 Drawings20209-TOP Heel Die Holder Assembly, Top

Página 35 - Filter Maintenance

1. Clean, dry air at 100 psi @ a negligiblevolume.2. On-board auto-dump air filter (Part #061-A22). Initial on-board filter (OF)supplied with the Hawk

Página 36

Drawings 12920209-TOP Heel Die Holder Assembly, TopITEM NO. QTY.THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192-1B Die Holder, Heel Side2 2 20210 R

Página 37 - Changing the Hook Dies

130 Drawings20211-MID Hook Die Holder Assembly, Middle

Página 38 - Changing the Heel Dies

Drawings 13120211-MID Hook Die Holder Assembly, MiddleITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 20194 Die3 4 806246_

Página 39

132 Drawings20211-TB Hook Die Holder Assembly, Middle

Página 40

Drawings 13320211-TB Hook Die Holder Assembly, MiddleITEM NO. QTY./THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 20192B Die Holder, Hook Side2 1 1103K2

Página 41

134 DrawingsCYL25-AS Top, -BS Bottom Spinner Grip CylCYL25-AS Top, -BS Bottom Spinner Grip Cyl

Página 42

Drawings 135 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 2560-AS.BS Barrel, Spinner Grip

Página 43

136 Drawings59R Roller Assembly, Winch59R Roller Assembly, Winch

Página 44 - Spinner Maintenance

Drawings 137 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 H59R-1 Roller Body2 2 H

Página 45

138 DrawingsA11-1LCH Multiplex Connector AssemblyA11-1LCH Multiplex Connector Assembly

Página 46

1. Use the Raise/Lower cylinder Cap sideBolt (B) to connect the HawkJawSuspension Ring (SR) to the Raise/Lower cylinder (C).2. Use the Raise/Lower cyl

Página 47

Drawings 139 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Página 48

140 DrawingsA11-2RCH Multiplex Connector AssemblyA11-2RCH Multiplex Connector Assembly

Página 49 - Changing the Spinner Chain

Drawings 141 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Página 50

142 DrawingsA11-LCH Multiplex ConnectorA11-LCH Multiplex Connector

Página 51 - Changing the Driver Rollers

Drawings 143 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Página 52

144 DrawingsA11-RCH Multiplex ConnectorA11-RCH Multiplex Connector

Página 53

Drawings 145 ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS1 1 70033 Male Coupler2 1 807512_3.

Página 54 - Part Numbers

146 DrawingsA22 On Board Air Filter AssemblyA22 On Board Air Filter Assembly

Página 55 - Changing the Torque Cylinder

Drawings 147 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 A22 Top Cover, Air Filter Not Sp

Página 56

148 DrawingsH18S Grip Tilt Cylinder AssemblyH18S Grip Tilt Cylinder Assembly

Página 57

1. Connect the air power source withthe Air (A) line.2. Make sure the hydraulic reservoir isfull.3. Connect the hydraulic Pressure (P)and Tank (T) lin

Página 58

Drawings 149 ITEM NO. QTY. THIS ASSY PART NO./ DESCRIPTION COMMENTS1 1 H18S-3 Barrel Assembly2 1 H18S

Página 59 - Changing the Grip Cylinder

150 DrawingsH25 Hydraulic Filter AssemblyH25 Hydraulic Filter Assembly

Página 60

Drawings 1511 1 Hydraulic Filter Body2 1 H25RC Indicator Fitting3 1 H25A Filter Element4 1 H25B Filter Canister5 2 2062-16-12S_16MORB x 12MJIC Fittin

Página 61

152 DrawingsH37S-2 Push Cylinder AssemblyH37S-2 Push Cylinder Assembly

Página 62

Drawings 153H37S-2 Push Cylinder AssemblyH37S-2 Push Cylinder Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION

Página 63

154 Drawings100K-2GSR Hydraulic Pipe Clamp100K-2GSR Hydraulic Pipe Clamp

Página 64

Drawings 155 ITEM NO. QUANTITY PART NUMBER DESCRIPTION1 1 20045A-10 MOUNT P LATE WELDMENT2 1 20045A-15 JAW HOLDERARM W ELDMENT3

Página 65

156 Drawings100K-2GSR H18 Top Grip Cylinder100K-2GSR H18 Top Grip Cylinder

Página 66

Drawings 157 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 4E550A Grip Cylinder Tu

Página 67

158 Drawings100K-2GSR Torque Manifold100K-2GSR Torque Manifold

Página 68 - Trouble Shooting

7. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).8. Use Raise (R) to raise the HawkJaw1'- 2' ft. off the rig floor.9. Use t

Página 69

Drawings 1591 1 20222 Torque Control Block, Modification2 1 J55A Torque Control Valve Assembly3 1 CXGD-XBN Check Valve4 1 900598-6S_MORB Plug5 2 2062

Página 70

160 Drawings100K-2GSR Gage Manifold100K-2GSR Gage Manifold

Página 71

Drawings 1611 1 20275 Gage Manifold2 3 2047-2-2S 2MNPTX2FNPT Fitting 90 Drg Swivel3 1 2084-2S-3.4 Nipple, Hydraulic Plated4 1 H40F Hydraulic Q.D. Soc

Página 72

162 Drawings100K-2GSR Winch Assembly100K-2GSR Winch Assembly

Página 73

Drawings 163 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS2 1 061-W202-2-25 Worm Shaf

Página 74

164 Drawings031-24625 Reducer Gear Box031-24625 Reducer Gear Box

Página 75

Drawings 165 ITEM QUANTITY PART NAME QTY PER UNIT12*34*5*6*789101112131

Página 76

166 Drawings0.723%27720:

Página 77

Drawings 1670.723%27720:5(1&+$66<,7(0123$57180%(5'(6&5,37,2147<%-$:3/$7(0$&+,1('$-$:3/$

Página 78

168 Drawings0.0,''/(:5(1&+$66(0%/<

Página 79 - 78 Drawings

10. Disengage the Winch Clutch (C).Spool out enough line to anchor theWinch Cable Spring Shackle (S) to astructural point on the derrick.11. Anchor th

Página 80 - Drawings 79

Drawings 1690.0,''/(:5(1&+$66(0%/<,7(0123$57180%(5'(6&5,37,2147<$-$:3/$7(0$&+,1('

Página 81 - 80 Drawings

170 Drawings0.63,11(502817$66(0%/<

Página 82 - Drawings 81

Drawings 1710.63,11(502817$66(0%/<,7(0123$57180%(5'(6&5,37,2147<63,11(502817$66(0%/<.*5($6(),77,1*675$,*+

Página 83

172 Drawings0.+$1*(5$66(0%/<

Página 84 - Drawings 83

Drawings 1730.+$1*(5$66(0%/<,7(0123$57180%(5'(6&5,37,2147</2:(59(57,&$/+$1*(5$66(0%/<7239(57,&$/

Página 85 - 84 Drawings

174 Drawings0.+<'5231(80$7,&$66(0%/<

Página 86 - Drawings 85

Drawings 1750.+<'5231(80$7,&$66(0%/<,7(0123$57180%(5'(6&5,37,2147< &21752/+286,1*$66(0%/<0.

Página 87 - 100K-2GSR Hanger Assembly

176 Drawings0.0$,10$1,)2/'$66(0%/<

Página 88

Drawings 1770.0$,10$1,)2/'$66(0%/<,7(0123$57180%(5'(6&5,37,2147<-$0.0$,10$1,)2/'9$3%&372548(&&

Página 89 - 88 Drawings

178 Drawings0.63,10$1,)2/'$66(0%/<

Página 90 - Drawings 89

1. Connect the air power source withthe Air (A) line.2. Make sure the hydraulic reservoir isfull.3. Connect the hydraulic Pressure (P)and Tank (T) lin

Página 91 - 90 Drawings

Drawings 1790.63,10$1,)2/'$66(0%/<,7(0123$57180%(5'(6&5,37,21/2&$7,2147<+63,10$1,)2/'+6(48(1&(9$/9

Página 92 - Drawings 91

180 Drawings0,'+22.',(+2/'(5$66(0%/<0,''/(

Página 93 - 92 Drawings

Drawings 1810,'+22.',(+2/'(5$66(0%/<0,''/(,7(0123$57180%(5'(6&5,37,2147&

Página 94 - Drawings 93

182 Drawings7%+22.',(+2/'(5$66(0%/<723%27720

Página 95 - 94 Drawings

Drawings 1837%+22.',(+2/'(5$66(0%/<723%27720,7(0123$57180%(5'(6&5,37,2147<

Página 96 - Drawings 95

184 Drawings723+((/',(+2/'(5$66(0%/<723

Página 97 - 100K-2GSR Stand Assembly

Drawings 185723+((/',(+2/'(5$66(0%/<723,7(0123$57180%(5'(6&5,37,2147<

Página 98

186 Drawings0,'+((/',(+2/'(5$66(0%/<0,''/(

Página 99 - 98 Drawings

Drawings 1870,'+((/',(+2/'(5$66(0%/<0,''/(,7(0123$57180%(5'(6&5,37

Página 100 - Drawings 99

188 Drawings%27+((/',(+2/'(5$66(0%/<%27720

Página 101 - 100K-2GSR Pipe Stop Assembly

Adjusting the Wrenches1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjust thePointer (P) on the Pipe stop index(PI) to t

Página 102

Drawings 189%27+((/',(+2/'(5$66(0%/<%27720,7(0123$57180%(5'(6&5,37,2147<

Página 103 - 102 Drawings

190 DrawingsNotesNotes

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Drawings 191Maintenance ScheduleMaintenance ScheduleHAWK INDUSTRIES, INC.HAWKJAW® RECOMMENDED MAINTENANCE CHECKLISTHawkjaw S/N: _____________________

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Hawk’s design philosophy is simple: Design with the end user in mind. Make it tough, dependable and easy tomaintain.Hawk has designed the HawkJaw with

Página 106 - Drawings 105

Adjusting the Spinner1. Measure the drill pipe tube with ODcalipers.2. Remove the quick release pins(QR).3. Slide the whole Drive unit (D)forward or b

Página 107 - 106 Drawings

1. Stab the drill stand.2. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).3. Push and hold down Winch On(WOn) to move the HawkJaw onto

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7. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when thedrill pipe is against the pipe stop.

Página 109 - 108 Drawings

1. Follow the steps on pages 17-21.2. Turn the Selector Switch (SS) toMake.3. Use the Red needle adjust (RNA)to rotate the Torque gauge redneedle (RN)

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Operation 231. Press in the Grip Hold (GH) button.2. Press and hold Spin (S) until thestand rotates down to the shoul

Página 111 - 110 Drawings

CHECKIf the Torque cylinder strokes out before thedesired torque is reached, the Torque gaugeneedle (TN) will fall off to approxi-mately

Página 112 - RIGHT CONNECTOR

Operation 25Adjusting the Wrenches1. Measure the tool joint with ODcalipers.2. Use the 1 1/4" wrench to adjust th

Página 113 - 112 Drawings

Adjusting the Spinner1. Measure the drill pipe tube withOD calipers.2. Remove the quick release pins(QR).3. Slide the whole Drive unit (D)forward or b

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1. Center the Suspension Ring (SR)on the Lateral tilt screw (LTS).2. Push and hold down Winch On(WOn) to move the HawkJaw ontothe drill pipe connectio

Página 115 - 114 Drawings

6. Check that the HawkJaw Topwrench (TW), Middle wrench(MW) and Bottom wrench (BW)hang straight and level when thedrill pipe is against the pipe stop.

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Introduction 1Table of Contents 2Warranty 6Specification Sheet 7Ordering Instructions 8Installation 9Hanging Cable Location 9HawkJaw Location 9Hanging

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1. Rotate the Selector Switch (SS)clockwise to the break position.2. Push in the Grip Hold (GH)button.3. Push and hold in the wrench Grip(G).4. Push a

Página 118 - Drawings 117

Grease Once per TripTools RequiredGrease gunInitial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on the derri

Página 119 - 118 Drawings

Grease Once per Week, MinimumWrench Hook1. Surface grease the hook thread (T)on the top wrench, middle wrench,and bottom wrench.2. Rotate the wrench

Página 120 - Drawings 119

Wrench MaintenanceWrench Maintenance G232 Maintenance & RepairGrease Once per Week, MinimumTools RequiredGrease gunInitial Steps1. Make sure

Página 121 - 120 Drawings

Grease Once per Week, MinimumTools RequiredGrease gunInitial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in the restposition on

Página 122 - Drawings 121

Change Every 2 MonthsInitial Steps1. Depress the Red button (RB)located under the See-throughrubber weather cap (SC).2. Operate the HawkJaw.3. If the

Página 123 - 25726 Chain Oiler Assembly

Filter MaintenanceFilter MaintenanceCBSCGDWARNINGRunning the HawkJaw without Hawk approved air filters (Part # 061-J29,061-A22) voids the warranty and

Página 124

Tools Required3/4" wrench, See Drawings.INITIAL STEPS1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derr

Página 125 - 124 Drawings

Maintenance & Repair 37Changing the Heel DiesChanging the Heel DiesTools Required3/4" wrench, See Drawings.INITIAL STEPS1. Make su

Página 126 - Drawings 125

7. Make sure the back and sides ofthe new Die are clean.8. Grease the back of the new Die.9. Insert the new Die into the DieHolder (DH) with the te

Página 127 - 126 Drawings

Changing the Hook Dies 36Hook Dies 36Changing the Heel Dies 37Top Wrench Heel Die 37Middle Wrench Heel Die 39Bottom Wrench Heel Die 41Spinner Maintena

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Maintenance & Repair 39Changing the Heel DiesChanging the Heel DiesInitial Steps1. Make sure the HawkJaw is offthe drill pipe connectio

Página 129 - 128 Drawings

8. Replace the Top Die Retainer (DR).9. Insert the Heel Die Pin (P).10. Use the 3/4" wrench to replacethe Heel Die Roller Bolt (B) andLock Washer

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Maintenance & Repair 41Changing the Heel DiesChanging the Heel DiesTools Required3/4" wrench, See Drawings.Initial Steps1. Make sure

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42 Maintenance & RepairChanging the Heel DiesChanging the Heel DiesPart NumbersPart Name Part #Lock Washer 999-810703Die R

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Maintenance & Repair 43NoticeSpinner chain lubrication must be doneduring normal operation of the Hawkjaw.Do not run the spinner when the

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44 Maintenance & RepairSpinner MaintenanceSpinner MaintenanceGrease Once Per MonthTools RequiredGrease gun, 7/16” wrenchInitial Steps1. Make su

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Grease Once per MonthTools RequiredGrease gun Spinner Grip Cylinders1. Pump grease fittings SC1-SC4. Chain Drive Shaft Be

Página 135 - 134 Drawings

Grease Once per MonthTools RequiredGrease gun Spinner Mount Sliding Tube1. Pump grease fittings ST1-ST4. Spinner Mount Sliding Blo

Página 136 - Drawings 135

Grease Once per MonthLubricant Required85-90 weight gear oilSAE #AGMA5 Reducer Gear Box1. Make sure the gear box oil levelreaches the top pipe pl

Página 137 - 59R Roller Assembly, Winch

Changing the Spinner ChainSTools Required7/8" wrench, 7/16" wrench, Hammer,Needle-Nose Pliers Initial Steps1. Make sur

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100K-2GSR Left Control Handle Assembly 88100K-2GSR Right Control Handle Assembly 90100K-2GSR Winch Mount Assembly 92100K-2GSR Spinner Mount Assembly 9

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Changing the Spinner ChainMaintenance & Repair 496. From the front of the unit, use theNeedle-nose pliers to remove theCotter pins (CP) in one o

Página 140 - Drawings 139

Tools Required3/4" wrench Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the

Página 141 - 140 Drawings

Changing the Driver RollersMaintenance & Repair 512. Use the 3/4" wrench to removeall Bearing Cap Bolts (9).3. Remove the Bearing Caps (2)an

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52 Maintenance & RepairChanging the Driver Rollers Sprocket BearingsTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS(Part # 999-805867),

Página 143 - A11-LCH Multiplex Connector

4. Use the 7/16" wrench to screw inthe Hex Tap screws into the foursmall threaded holes in the topof the Bearing Caps (2). As thescrews tighten,

Página 144

1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick. Torque Cylinder1. Press Grip Hold

Página 145 - A11-RCH Multiplex Connector

6. Use the 1 1/8" wrench to slowlyloosen the Cap side Hoses(CH1), (CH2). Check for fluidflow. Bleed any pressure.Disconnect the Cap side Hoses(CH

Página 146

15. Use air pressure or manual forceto extend the new TorqueCylinder Rod to the length of theold Torque Cylinder Rod.16. Place the Bottom Trunion Moun

Página 147 - 146 Drawings

21. Use the 1" and 1 1/8" wrench toconnect the Rod side Hose (RH)and the Cap side Hoses (CH1),(CH2).22. Insert the Torque Cylinder RodPin (P

Página 148 - Drawings 147

58 Maintenance & RepairChanging the Grip CylinderTools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenches Initial

Página 149 - 148 Drawings

Table of Contents 5M100K Middle Wrench Assembly 168M100K Spinner Mount Assembly 170M100K Hanger Assembly 172M100K Hydro-Pneumatic Assembly

Página 150 - Drawings 149

3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2" wrench to removethe Grip Cyli

Página 151 - H25 Hydraulic Filter Assembly

Tools RequiredTwo 11/16" wrenches, Two 1 1/2"wrenches Initial Steps1. Make sure the HawkJaw is off thedrill pipe conn

Página 152

6. Place the new Grip Cylinderinto the Cap side Eye (CE) andRod side Eye (RE).7. Use the Two 1 1/2" wrenches toreplace the Grip Cylinder Capside

Página 153 - H37S-2 Push Cylinder Assembly

Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection and inthe rest position on the derrick.2. Shut down the Hy

Página 154

3. Use the Two 1 1/2" wrenches toremove the Grip Cylinder Capside Bolt (CB) and Flex LockNut.4. Use the 1 1/2" wrench to removethe Grip Cyli

Página 155 - 154 Drawings

Initial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in therest position on the derrick.2. Use Raise (R

Página 156 - Drawings 155

Initial Steps1. Make sure the HawkJaw is off thedrill pipe connection and in therest position on the derrick.2. Use Raise (R

Página 157 - 156 Drawings

Tools Required3/4" wrench, 3/16" Allen wrench Initial Steps1. Make sure the HawkJaw is offthe drill pipe connection

Página 158 - Drawings 157

Remedy•Replace the hose. See Drawings.•The Pressure and Tank lines are switched. Properlyconnect the Pressure and Tank lines. SeeOperation.•Make sure

Página 159 - 100K-2GSR Torque Manifold

68 Trouble ShootingTrouble ShootingProblemSpinner pops off the drill pipe tube when thespinner rotates the pipe.Spinner Drive Rollers touch when the

Página 160

Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date ofdelivery. If any items fail because of a manu

Página 161 - 100K-2GSR Gage Manifold

Trouble Shooting 69Trouble ShootingProblemSpinner begins to spin before the spinnerdoors close on the drill pipe tube. (Cont.)Spinner moves forwar

Página 162

70 Trouble ShootingTrouble ShootingProblemSpinner Drill pipe does not rotate downPerformance to the shoulder, or Spinnerperformance and speed not up

Página 163 - 100K-2GSR Winch Assembly

Trouble ShootingTrouble ShootingSee that they are securely tightened. A bad quickdisconnect can cause the Hawkjaw to mal-function.Replace the faulty c

Página 164

72 Trouble ShootingTrouble ShootingTrouble ShootingThere is a leak in the hydraulic system. Make sure the airsupply hose to the HawkJaw is disconne

Página 165 - 031-24625 Reducer Gear Box

Trouble ShootingTrouble ShootingThere is a leak in the hydraulic system. See TroubleShooting.Check to make sure the hydraulic power unit isproducing 2

Página 166

74 Trouble ShootingTrouble ShootingTrouble ShootingPush in the “E” stop button. Access the main hydraulicblock. See Maintenance & Repair & D

Página 167 - 166 Drawings

Trouble Shooting 75Trouble ShootingTrouble Shooting-pletely full of contaminants. If the red indicator button onthe hydraulic filter body pops up, c

Página 168 - Drawings 167

76 Trouble ShootingTrouble ShootingTrouble ShootingThe low torque warning poppet pin #061-30064 and#061-20238 poppet seat may have seal damage or th

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Trouble Shooting 77NotesNotes

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100K-2GSR Full Hawkjaw Assembly100K-2GSR Full Hawkjaw Assembly78 Drawings

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Specification SheetSpecification Sheet Specification Sheet 7DEPTH: 58 in.WIDTH: 50 in.HEIGHT: 100 in.PERFORMANCEAND POWER REQ

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Drawings 79100K-2GSR Full Hawkjaw Assembly100K-2GSR Full Hawkjaw Assembly1 1 100K-2GSR-12 Top-Bottom Wrench Assembly See Explosion2 1 100K-2GSR-9 Mid

Página 173 - 0.+$1*(5$66(0%/<

80 Drawings100K-2GSR Top-Bottom Wrench Assembly

Página 174

Drawings 81ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20145 Base Plate Assembly2 1 20084 Torque Cylinder Bracket, Upper Assembly3 1 20088 Torque Cyli

Página 175 - 174 Drawings

82 Drawings.*650LGGOH:UHQFK$VVHPEO\ 

Página 176 - Drawings 175

Drawings 83.*650LGGOH:UHQFK$VVHPEO\,7(0123$57180%(5'(6&5,37,2147< $$-$:3/$7($66<0,''/(:5(1&+723

Página 177 - 176 Drawings

84 Drawings100K-2GSR Hydro-Pneumatic Assembly

Página 178 - Drawings 177

Drawings 85ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 100K-2GSR Hydraulic Connections (J1A-A) See Explosion2 1 20169 Control Housing Assembly3 1 2017

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86 Drawings100K-2GSR Hanger Assembly

Página 180 - Drawings 179

Drawings 87ITEM QTY. PART NO./DESCRIPTION COMMENTS1 1 20147 Hanger Assembly2 1 20151 Spindle Block3 1 20267 Hose Mount, 2GSR Assembly4 1 20059 U Bolt

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88 Drawings100K-2GSR Left Control Handle Assembly100K-2GSR Left Control Handle Assembly

Página 182

8 OrderingOrdering InstructionsOrdering InstructionsExampleAll parts must be ordered by giving the quantity needed, the full part number aslisted in

Página 183 - 723%27720

Drawings 89100K-2GSR Left Control Handle Assembly100K-2GSR Left Control Handle Assembly ITEM NO. QUANTITY PART NO./ DESCRIPT

Página 184

90 Drawings100K-2GSR Right Control Handle Assembly100K-2GSR Right Control Handle Assembly

Página 185 - 723

Drawings 91 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 70101 Right Control Hand

Página 186 - 723

92 Drawings100K-2GSR Winch Mount Assembly100K-2GSR Winch Mount Assembly

Página 187 - 186 Drawings

Drawings 93 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20223 W inch Mount Assem

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94 Drawings100K-2GSR Spinner Mount Assembly100K-2GSR Spinner Mount Assembly

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Drawings 95 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20094A Spinner Mount Ass

Página 190

96 Drawings100K-2GSR Stand Assembly100K-2GSR Stand Assembly

Página 191 - NotesNotes

Drawings 97 ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS1 1 20075A Stand Assembly2 1

Página 192 - Maintenance Schedule

98 Drawings100K-2GSR Hawkjaw Spinner Assembly100K-2GSR Hawkjaw Spinner Assembly

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